Step 1: Start a New Job in VCarve Pro
Open VCarve Pro and select a single-sided job.
Set material thickness to 2.076 inches.
Leave default settings unless you’re working with unusual dimensions.
Optional: Change material color to represent your actual wood (example: pecan).
Step 2: Import the Vector File
Import an SVG file created in Adobe Illustrator.
Adjust its position and size to fit within the desired tray dimensions.
Use Offset Vector to give the graphic a border.
Delete interior sections that won’t be cut due to bit size limitations.
Step 3: Create the Tray Frame
Draw a radiused rectangle (with a ¼” radius) as the tray border.
Align the tray and vector design with approximately ⅜” spacing around the edges.
Join the rectangle, offset, and vector art to create one combined object.
Step 4: Final Adjustments
Fine-tune the vector alignment to eliminate visible bumps or distortions.
Use alignment tools to ensure everything is centered and evenly spaced.
Resize slightly to avoid cutting too close to dowel pins used for alignment.
Step 5: VCarve Toolpath (Detail Carving)
Set your depth—VCarve will cut deeper where the lines allow.
Preview to ensure the artwork is carving as expected.
Step 6: Pocket Toolpath (Tray Bowl Area)
Select a ½” Amana Tool Bowl Bit (45984).
Set cut depth to 1.25 inches.
Ignore preview errors caused by rendering (not actual toolpath issues).
Step 7: Profile Toolpath (Final Cutout)
Switch to a longer bit for the deep cut (Amana Tool 46502-K).
Cut outside the path.
Use ramping for a smooth start.
Double-check to ensure correct paths are selected.
Step 8: Name Your Toolpaths
Use a clear naming convention: project name + bit type + depth (e.g.,
Cowboy_45984_1.25in).This helps avoid errors during machining.
Step 9: Vacuum Table & Spoilboard Jig Setup
Create a plastic spoilboard with ¼” holes for dowels and vacuum ports.
Align the holes with your X/Y axes, ensuring your touch probe can still be used.
Use Oramask 813 to protect material during painting or staining.
Step 10: Cutting the Tray
Run the VCarve toolpath first.
Use the dowel pins to ensure the block stays aligned when moving between cuts.
Cut the tray with the bowl bit, adjusting passes to avoid excessive depth per cut.
Watch for material shift—minimal to no movement indicates good suction.
Step 11: Final Touches
Route the bottom with a different bit for visual flair.
Sand edges and interior.
Clean off any leftover mask and finish to your liking.
🧰 Tools & Materials Used
Software: Vectric VCarve Pro
Bit 2: Amana Tool Bowl Bit #45984
Make sure to check out the rest of my website and blog! My store has many of the common items I personally use and the WHY behind it.
Have a great one!
Royce
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